CalculatorAsphalt

Crack Filler Calculator

Gallons of crack filler from total crack length, width and depth.

Quick answer: Crack volume = length × (width ÷ 12) × (depth ÷ 12) cubic feet; multiply by 7.48 for gallons. 100 linear ft of half-inch cracks needs about 1.3 gallons of hot-pour or cold-pour filler.

How to use this calculator

  1. Enter Total crack length in ft.
  2. Enter Avg crack width in in.
  3. Enter Avg crack depth in in.
  4. Press Calculate. The highlighted row is your order quantity; the note beneath it translates the number into real-world terms.

Formula & constants

Crack volume = length × (width ÷ 12) × (depth ÷ 12) cubic feet; multiply by 7.48 for gallons. 100 linear ft of half-inch cracks needs about 1.3 gallons of hot-pour or cold-pour filler. Every default in the fields above is editable — when your supplier’s spec sheet lists a different density, coverage rate or price, enter that number instead. The waste and compaction allowances follow common trade practice; see our methodology page for the derivation of each formula and the standards it references.

Worked example. With total crack length = 10 ft, avg crack width = 0.5 in, avg crack depth = 0.5 in, the calculator returns:
Filler needed0.13 gallons
1-gal jugs1 jugs

Where this fits in the project

Paving is sequential: the site is excavated to design depth, a gravel base course is placed and compacted, hot mix is laid and rolled, and the cured surface is protected with sealcoat every 2–3 years. Run this calculator after base quantities are settled so the lift thickness sits on a stable, drained foundation.

How this connects to your project

No quantity stands alone — each material in the chain depends on the ones around it. These are the planning steps that pair with the crack filler calculator:

Frequently asked questions

Should cracks be filled before sealcoating?

Yes — always. Sealer bridges hairlines only; open cracks admit water that destroys the base in freeze cycles.

Hot-pour or cold-pour filler?

Hot-pour rubberized filler lasts 3–8 years and suits pros; cold-pour is DIY-friendly but lasts 1–3 years.

Last verified: — prices reflect current national averages. See our methodology.

Estimates are for planning. Material densities, coverage rates and prices vary by region and supplier — confirm final quantities before ordering, and check local code where structural or electrical work is involved.